Zero mistakes, zero waste,
zero tools

professional partner for fully automated wire assembly

The question of how efficient companies in switchgear production can design manual cabling of individual components is becoming increasingly important to a company’s success. This is because high labour costs make the traditionally labour-intensive assembly process a deciding factor for end product production costs. By taking advantage of a professional partner for fully automating wire assembly, you can effectively sink costs.

Use the possibilities of digital processes

Whether protection from current fluctuations or complicated automation technology for production machines: Companies active in switchgear manufacturing typically customise products to clients’ specifications. This requires a high degree of flexibility as engineering, production, and installation must be able to manufacture individual, high-quality circuit cabinets in a short time. However, the situation only becomes critical when costs are not taken into consideration. If you want to create a sustainable cost structure for your products, you will need modern solutions.

This is especially true for cable assembly and manual cabling. Because if you buy installation-ready, precisely cut, crimped, and labelled cords, you will save on production time. This not only makes cabling easier. Assembling wires in parallel to manufacturing or ordering other components for the circuit cabinet can also be done to save you time. This works best when you base your internal processes on comprehensive data. Without needing the circuit cabinet itself and the components, you can use the digital layout plan. This means you can plan the installation process not only with marks on the wires, but also with digital manufacturing documents, allowing you to order customised materials.

Efficient cabling

thanks to installation-ready assembly

The wire assembly machine can process wires of different cross-sections without needing adjustments. After the automatic wire input, the wires are then cut, soldered, and crimped at the appropriate junctions. Additionally, the cables are labelled by the machine to visibly mark the start and end points. The cables are ready to be delivered when the machine has finished bundling them in their customised order. Automation reduces the time needed for assembly to a fraction of that of manual assembly.

When cabling the circuit cabinet, experts are no longer needed as the cabling will become substantially easier. With sequential bundling – that predetermines the cabling order – you can remove the next wire and directly read what components it should be connected to. Even the time needed for labelling the wires becomes redundant. Your employees no longer need additional tools for cabling. This means reducing the main hurdles for an efficient process: Time needed for finding the right wire and reading the circuit diagram, changing tools, accidentally improper assembling, and waste.

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Ralph Schmid

Take advantage of quality, time, and costs

increase your efficiency

Fully automated wire assembly offers a substantial potential to increase efficiency in labour-intensive areas, such as control and circuit systems. Installation-ready cables allow fast assembly, free of mistakes. Additionally, digital methods allow for wire assembly to be carried out in parallel to the production or ordering of components. The result is a significant reduction in the time between ordering and launching the circuit cabinet.